ISO 9001:2015 Certified Manufacturer · Kosamba, Surat, Gujarat
Core Corrugated Range

Industrial Packaging

What are industrial packaging?

Industrial packaging for heavy, awkward and high-value goods — engineered corrugated systems that replace crates and survive factory logistics.

From pumps to panels, industrial loads need engineered answers: reinforced boards, internal fixtures and pack designs that respect forklifts, racking and rough docks.

Industrial Packaging manufactured at Bhaavya Ecopack, Kosamba Surat

Built for

Machinery parts & sub-assemblies
Electrical panels and equipment
Crate-replacement programmes

How we manufacture it

Production runs on a fully automatic corrugation line: kraft reels are conditioned and stored dry, fluted and bonded into 3/5/7-ply board, then printed, slotted, creased, die-cut and joined in a continuous, monitored flow. Automation is why lot 40 matches lot 1 — flute geometry, bond strength and blank dimensions are machine-held, not operator-remembered.

Specifications

Boards5/7-ply reinforced
InternalsFixtures, pads, partitions
LoadsEngineered to 100 kg+
ComplianceExport-ready options
PrintingUp to 4-colour multicolour flexo, proofed
QuotationWithin 4 business hours

Choosing the right spec

Choosing the right specification starts with three questions: how heavy is the packed box, how high will it stack (and for how long), and how humid is the journey? Weight and stack height set the ply and ECT; duration adds a creep safety factor; humidity decides whether standard kraft or Cobb-controlled coated board is the honest choice. Share those three facts and our engineers will spec the rest.

Engineering & standards — IS 2771 (Part 1): 2022

Indian corrugated boxes are governed by IS 2771:2022, which ties board type to the maximum mass of contents and prescribes minimum bursting strength and — new in the 2022 revision — a minimum Edge Crush Test value. The rows relevant to industrial packaging:

5-Ply · Double wall
7-Ply · Triple wall
Board construction

Kraft liners (dark) bonded to fluted medium (waves). More walls = more stacking backbone — the exact minimums are in the IS 2771:2022 table below.

Board typeMax contentsMax L+W+HMin bursting strengthMin ECT
Double wall (5-ply)Up to 20 kg1525 mm12 kgf/cm²5.0 kN/m
Up to 25 kg1715 mm13 kgf/cm²5.3 kN/m
Up to 30 kg1905 mm14 kgf/cm²5.6 kN/m
Up to 40 kg2286 mm17 kgf/cm²7.0 kN/m
Triple wall (7-ply)Up to 55 kg2667 mm24 kgf/cm²9.6 kN/m
Up to 75 kg2921 mm35 kgf/cm²12.4 kN/m

Reference values from IS 2771 (Part 1): 2022, Bureau of Indian Standards — the governing Indian specification for corrugated fibreboard boxes. We engineer to or beyond these minimums for your load.

Strength you can calculate

Stacking strength is engineering, not guesswork. Box Compression Test (BCT) capacity can be estimated with the McKee formula — BCT ≈ 5.87 × ECT × √(board caliper × box perimeter) — and then verified on the actual box. We apply safety factors of 2× for short-cycle distribution up to 4× for long-hold warehousing (per ASTM D642 practice), because long-term usable strength under load creep is only 50–60% of the peak laboratory value.

Sustainability & commercials

Every tonne of recycled-fibre corrugated board avoids roughly 180 kg of CO₂ versus virgin production (DEFRA life-cycle factors), and industry equivalences credit each tonne of recycled paper with saving about 17 trees, ~26,500 litres of water and ~4,000 kWh of energy (US EPA). Corrugated is also India’s practical answer to the single-use-plastic phase-out: recyclable, repulpable and biodegradable in weeks rather than centuries.

Commercially, corrugated boxes fall under HSN 4819, and GST on corrugated boxes was reduced from 12% to 5% with effect from 22 September 2025 — worth re-checking on old supplier quotations. Pricing is driven by board grammage (GSM), ply, kraft paper prices (which rose ~6% through 2025), printing and quantity; we quote engineered specifications within 4 business hours, offer sampling before you commit, and support everything from trial lots to annual rate contracts.

Frequently asked questions

Can corrugated really replace timber crates?

For a large share of industrial loads, yes — lighter, cleaner, ISPM-15-free and engineered to verified compression values.

Do you design around forklift and racking handling?

Pack bases and dimensions are planned for your actual handling equipment and rack depths.

What is the GST rate and HSN code for industrial packaging in India?

Corrugated boxes fall under HSN 4819; GST was reduced from 12% to 5% effective 22 September 2025 (56th GST Council). We invoice at the current applicable rate with full documentation.

What is the minimum order quantity and lead time?

MOQs depend on size and print complexity — trial lots are welcome, and repeat production is scheduled to committed dispatch dates. Sampling comes first on request; quotations are returned within 4 business hours.

Do you deliver industrial packaging near me in South Gujarat?

Yes — scheduled routes cover the full 160 km radius around our Kosamba, Surat plant (Surat, Hazira, Navsari, Bharuch, Ankleshwar, Vapi, Valsad, Daman, Silvassa, Vadodara), with pan-India full-truck programmes beyond it.

Need industrial packaging engineered to your spec?

Serving Surat, Hazira, Bharuch, Ankleshwar, Vapi, Navsari, Vadodara and all of industrial Gujarat within 160 km — plus pan-India programmes.

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