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Scroll through our production workflow. Every stage carries a quality gate, so problems are caught where they start, not at your dock.
Corrugated boxes at Bhaavya Ecopack move through six stages — paper testing, automatic corrugation, board conditioning, printing and creasing, die-cutting and joining, and final lot testing before dispatch — with a documented quality gate at every stage under ISO 9001:2015.
Kraft reels verified for GSM, moisture content and burst factor before they touch the corrugator.
Incoming QC: GSM · moisture · BFFluting and bonding on the automatic line; heat, glue and pressure controlled continuously for uniform board.
In-line: bond strength · flute profileBoard rested and conditioned so it converts cleanly and holds its engineered strength.
Check: warp · caliperFlexo print with proof-matched colour; slots and creases placed to the locked dieline.
Check: print registration · crease depthStructures cut, folded and joined — glued, stitched or taped per specification.
Check: joint strength · dimensionsLot-tested (BS, Cobb, compression), counted, palletized and dispatched on the committed date with documents.
Exit QC: lot test report issuedSee how we verify each gate on the Quality Assurance page, or the machinery behind it under Infrastructure.
Quotation within 4 business hours — free design and sampling included.