ISO 9001:2015 Certified Manufacturer · Kosamba, Surat, Gujarat
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Manufacturing Facility

Walk through the plant your boxes are born in.

Built on nearly 1,00,000 sq ft beside NH-48 at Kosamba, the facility houses complete automatic machinery, high-volume production and ample ready-to-dispatch storage — automation that removes human error and delivers precision, lot after lot.

A guided tour of the Bhaavya Ecopack facility at Kosamba — from paper storage to the automatic corrugator, converting lines, quality lab and dispatch bays.

Can buyers visit the Bhaavya Ecopack facility?

Yes — plant visits and virtual walkthroughs are welcomed for serious buyers and auditors. Contact us to schedule; vendor-audit documentation is available in advance.

The Walkthrough

Six stations, one standard.

Station 01Paper Storage

Kraft reels stored covered and dry — because moisture control starts before corrugation.

Kraft paper reel storage area — Bhaavya Ecopack Kosamba
Reel storage — organized, protected, ready for production
Station 02Automatic Corrugation

Paper is fluted, bonded and built into 3/5/7-ply board on a fully automatic line for batch-to-batch consistency.

Fully automatic corrugation line and control panel — Bhaavya Ecopack Kosamba
Fully automatic corrugation line
Station 03Printing & Converting

Flexo printing, slotting and creasing in-line — your artwork proofed, then reproduced identically at speed.

Precision conversion section — Bhaavya Ecopack Kosamba
Precision conversion section
Station 04Die-Cutting & Finishing

Rotary and platen die-cutting for structures and inserts; folder-gluer and stitching for final joints.

Automated stacking & handling — Bhaavya Ecopack Kosamba
Automated stacking & handling
Station 05Quality Lab

Bursting strength, Cobb moisture, GSM and compression checks on every lot — reports available to buyers.

ISO-certified quality testing lab — Bhaavya Ecopack Kosamba
Quality testing lab
Station 06Warehousing & Dispatch

Finished goods staged under cover and loaded at highway-side bays, aligned to your schedules and vessel cut-offs.

Finished goods warehouse, staged and palletized — Bhaavya Ecopack Kosamba
Finished goods, staged for dispatch
Paper Storage — Bhaavya Ecopack facility, SuratAutomatic Corrugation — Bhaavya Ecopack facility, SuratPrinting & Converting — Bhaavya Ecopack facility, SuratDie-Cutting & Finishing — Bhaavya Ecopack facility, SuratQuality Lab — Bhaavya Ecopack facility, SuratWarehousing & Dispatch — Bhaavya Ecopack facility, Surat

Ready to engineer your packaging?

Quotation within 4 business hours — free design and sampling included.

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